W&H Systems is a turnkey material handling conveyor and software systems integrator.

 

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  RSU

 

 

RSU™ Tray Sorter

Rapid and Reliable Sorting at Reasonable Prices

W&H Systems’ RSU™ Tray Sorter provides a durable, inexpensive and accurate method of sorting a wide range of products. The flexible nature of the RSU enables unique system configurations that match specific application needs, while the simple design allows for a low up front investment and minimal annual maintenance costs...thus making the RSU tray Sorter an excellent choice for many sorting requirements.

RSU OPERATION: The RSU Tray Sorter consists of tilted carrying trays traveling on an enclosed track conveyor. Items are inducted onto the trays either manually or automatically, and are transported along the track to their destination. To improve productivity, the trays are presented to the operators in a horizontal position at the induction areas and are later tilted for sortation. Items are identified by either operator entry using a keypad, wand or hand scanner or by in-motion bar code scanning directly on the sorter. Destinations are determined from resident or downloaded destination tables or from distribution lists. As the carrying trays reach their discharge point, the doors open to gently discharge the product.

The items gently slide from the tilted trays to their proper chute or directly into their shipping carton. After delivering their load, a simple reset mechanism returns the bottom edge of each tray to its closed position and the trays are returned to the induction area. Standard RSU models are capable of handling up to 5,320 trays per hour per induction area. However, multiple induction areas can be added to increase system throughput and custom trays are available to meet most application requirements. The result is that an RSU system design can be configured to meet specific needs in the most cost effective manner.

RSU FEATURES AND BENEFITS

There are five general features and benefits provided by W&H Systems’ RSU Tray Sorter:

Low Cost

The chief advantage of the RSU is its low initial investment and minimal operating costs. The simple, uncomplicated design of RSU minimizes manufacturing and installation costs compared to other sorters. Maintenance and repair costs are greatly reduced by using standard, proven components. Simply, the RSU provides low cost sorting capabilities and a quick return on investment.

 

Reliability

The design of RSU provides a great degree of system reliability. By relying mainly on simple, proven mechanical and electrical components, the individual and total system failure rates are reduced to negligible levels. The end result of this excellent reliability is providing you with an outstanding level of system uptime.

 

Simplicity

Simplicity in design and manufacturing allows RSU to be extremely cost effective. The sorter consists of carrying trays, equipped with a hinged bottom edge, traveling along a basic enclosed track conveyor. The transport system, as well as the sorting mechanisms, use uncomplicated, mechanical and electrical components to deliver product to its destination. This simplicity insures that the installation of an RSU system is easy and can be completed in a reasonable time frame.

Accurate , Gentle Handling

The RSU control system links the products ID to its specific carrying tray and the natural motion of the RSU automatically positions the product in the back corner of the tray. Since the position of the item within the tray is controlled, the discharge of the product from the trays is extremely accurate. The RSU also provides gentle handling of product by using gravity for a smooth tran-sition from the tilted tray to a chute or shipping carton.

 

Flexibility

The RSU’s design allows for a great deal of flexibility. The enclosed track conveyor can be designed with vertical or horizontal curves to provide a unique system design or compensate for building constraints. Systems can be configured to sort either to the inside or outside of the sort loop, or even to both sides if necessary. Also, configurations can be created that allow multi-level packing chutes on the same face. Generally, an RSU system can be tailored to meet most application requirements.

Technical Specifications
Maximum Speed: 120 Feet Per Minute Nominal
Maximum Product Dimensions: Dependant on Tray Size (See specific model)
Minimum Product Dimensions: No Logical minimum (consult W&H)
Maximum Product Height: Dependant on load characteristics
Product Weight: 1oz. to 25lbs (Consult factory for heavier loads)
Induction Types: Manual or Automatic

Standard RSU Models RSU-15 RSU-23
Design Type: Single Tray Single Tray
Tray Size: Nominal 20" x 15" 30" x 23"
Maximum Product Size: 18" x 13" 28" x 21"
Tray Centers: 16 1/4 24 3/8
Trays/Hr/ One Induct 5,320 3,545
Trays/Hr/ Two Inducts 6,900 4,600
 

 

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Last Revised: 28- May - 2008